C11 and C13 On-highway Engines Disassembly and Assembly Shop Manual
High resolution, searchable, printable PDF format
Covers: C11 and C13 On-highway Engines with serial numbers
- S/N KCA1-Up
- S/N KCB1-Up
- S/N JAM1-Up
Format: PDF
Compatibility
Disassembly and Assembly Section
Fuel Filter Base – Remove and Install ……………….. 4
Fuel Transfer Pump – Remove ………………………….. 5
Fuel Transfer Pump – Install ……………………………… 5
Electronic Unit Injector – Remove ……………………… 6
Electronic Unit Injector – Install …………………………. 7
Electronic Unit Injector Sleeve – Remove …………… 8
Electronic Unit Injector Sleeve – Install …………….. 10
Turbocharger – Remove (Low Pressure
Turbocharger) …………………………………………….. 12
Turbocharger – Remove (High Pressure
Turbocharger) …………………………………………….. 13
Turbocharger – Install (Low Pressure
Turbocharger) …………………………………………….. 13
Turbocharger – Install (High Pressure
Turbocharger) …………………………………………….. 14
Exhaust Manifold – Remove and Install …………… 15
Inlet and Exhaust Valve Springs – Remove and
Install …………………………………………………………. 16
Inlet and Exhaust Valves – Remove and Install …. 18
Inlet and Exhaust Valve Guides – Remove and
Install …………………………………………………………. 19
Inlet and Exhaust Valve Seat Inserts – Remove and
Install …………………………………………………………. 20
Engine Oil Filter Base – Remove …………………….. 21
Engine Oil Filter Base – Disassemble ………………. 22
Engine Oil Filter Base – Assemble …………………… 22
Engine Oil Filter Base – Install ………………………… 23
Engine Oil Cooler – Remove …………………………… 23
Engine Oil Cooler – Install ………………………………. 24
Engine Oil Pump – Remove ……………………………. 25
Engine Oil Pump – Disassemble ……………………… 26
Engine Oil Pump – Assemble ………………………….. 26
Engine Oil Pump – Install ……………………………….. 27
Diverter Valve (Oil) – Remove …………………………. 27
Diverter Valve (Oil) – Install …………………………….. 28
Diverter Valve (Coolant) – Remove ………………….. 28
Diverter Valve (Coolant) – Install ……………………… 29
Water Pump – Remove ………………………………….. 30
Water Pump – Install ……………………………………… 32
Water Temperature Regulator – Remove and Install
………………………………………………………………….. 33
Precooler – Remove ………………………………………. 34
Precooler – Install ………………………………………….. 35
Flywheel – Remove ……………………………………….. 36
Flywheel – Install …………………………………………… 37
Flywheel Housing – Remove and Install ………….. 37
Front Cover – Remove …………………………………… 39
Front Cover – Install ………………………………………. 39
Gear Group (Front) – Remove ………………………… 40
Gear Group (Front) – Install ……………………………. 40
Housing (Front) – Remove ……………………………… 41
Housing (Front) – Install …………………………………. 42
Accessory Drive – Remove …………………………….. 42
Accessory Drive – Install ………………………………… 43
Valve Mechanism Cover Base – Remove and
Install …………………………………………………………. 43
Valve Actuator (Variable) – Remove …………………. 44
Valve Actuator (Variable) – Install …………………….. 45
Rocker Shaft and Pushrod – Remove ………………. 45
Rocker Shaft – Disassemble ………………………….. 45
Rocker Shaft – Assemble ………………………………. 46
Rocker Shaft and Pushrod – Install ………………….. 46
Cylinder Head – Remove ……………………………….. 47
Cylinder Head – Install …………………………………… 49
Lifter Group – Remove and Install ……………………. 52
Camshaft – Remove ………………………………………. 52
Camshaft – Install ………………………………………….. 54
Camshaft Gear – Remove and Install ……………… 55
Camshaft Bearings – Remove …………………………. 56
Camshaft Bearings – Install …………………………….. 56
Engine Oil Pan – Remove and Install ………………. 58
Cylinder Liner – Remove ………………………………… 58
Cylinder Liner – Install ……………………………………. 59
Piston Cooling Jets – Remove and Install …………. 59
Pistons and Connecting Rods – Remove ………….. 60
Pistons and Connecting Rods – Disassemble ……. 61
Pistons and Connecting Rods – Assemble ……….. 62
Pistons and Connecting Rods – Install ……………… 63
Connecting Rod Bearings – Remove ……………….. 64
Connecting Rod Bearings – Install …………………… 64
Crankshaft Main Bearings – Remove ……………….. 65
Crankshaft Main Bearings – Install …………………… 66
Crankshaft – Remove …………………………………….. 67
Crankshaft – Install ………………………………………… 68
Crankshaft Gear – Remove and Install ……………. 69
Engine Sensors – Remove and Install ……………… 71
Fan Drive Mounting Group – Remove and Install .. 73
Engine Control Module – Remove and Install ……. 74
Air Compressor – Remove and Install ……………… 74
Air Compressor Drive Gear – Remove and Install .. 75
Index Section
Index …………………………………………………………… 76
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