C15 ACERT Truck Engine Disassembly & Assembly Workshop Service Manual

C15 ACERT Truck Engine Disassembly & Assembly Shop Manual

High resolution, searchable, printable PDF format  

Covers: C15 MXS Prefix On-Highway Truck Engines (Serial MXS 1 and up)
Pages: 348
Format: PDF
Compatibility: Windows/Mac/Linux

The following is a list of topics covered in this manual:

• Fuel Priming Pump – Remove and Install
• Fuel Filter Base – Remove
• Fuel Filter Base – Disassemble
• Disassembly Procedure
• Fuel Filter Base – Assemble
• Fuel Filter Base – Install
• Fuel Transfer Pump – Remove
• Fuel Transfer Pump – Install
• Electronic Unit Injector – Remove
• Electronic Unit Injector – Install
• Electronic Unit Injector Sleeve – Remove
• Electronic Unit Injector Sleeve – Install
• Turbocharger – Remove – High Pressure
• Turbocharger – Remove – Low Pressure
• Turbocharger – Install – High Pressure
• Turbocharger – Install – Low Pressure
• Exhaust Manifold – Remove and Install
• Inlet and Exhaust Valve Springs – Remove and Install
• Inlet and Exhaust Valves – Remove and Install
• Inlet and Exhaust Valve Guides – Remove and Install
• Inlet and Exhaust Valve Seat Inserts – Remove and Install
• Engine Oil Filter Base – Remove
• Engine Oil Filter Base – Disassemble
• Disassembly Procedure
• Engine Oil Filter Base – Assemble
• Engine Oil Filter Base – Install
• Engine Oil Cooler – Remove
• Engine Oil Cooler – Install
• Engine Oil Pump – Remove
• Engine Oil Pump – Disassemble
• Engine Oil Pump – Assemble
• Engine Oil Pump – Install
• Variable Valve Actuator Oil Pressure Sensor – Remove and Install
• Variable Valve Actuator Oil Pressure Solenoid – Remove and Install
• Diverter Valve (Coolant) – Remove
• Diverter Valve (Coolant) – Disassemble
• Diverter Valve (Coolant) – Assemble
• Diverter Valve (Coolant) – Install
• Water Pump – Remove
• Water Pump – Disassemble
• Water Pump – Assemble
• Water Pump – Install
• Water Temperature Regulator Housing – Remove and Install
• Precooler – Remove
• Precooler – Install
• Engine Support (Front) – Remove and Install
• Flywheel – Remove
• Flywheel – Install
• Crankshaft Rear Seal – Remove
• Removal Procedure
• Crankshaft Rear Seal – Install
• Flywheel Housing – Remove and Install
• Vibration Damper and Pulley – Remove and Install
• Crankshaft Front Seal – Remove
• Crankshaft Front Seal – Install
• Front Cover – Remove
• Front Cover – Install
• Gear Group (Front) – Remove
• Gear Group (Front) – Install
• Housing (Front) – Remove
• Housing (Front) – Install
• Valve Mechanism Cover – Remove and Install
• Valve Mechanism Cover Base – Remove and Install
• Valve Actuator (Variable) – Remove
• Valve Actuator (Variable) – Install
• Rocker Arm and Shaft – Remove
• Rocker Arm – Disassemble
• Disassembly Procedure
• Rocker Arm – Assemble
• Rocker Arm and Shaft – Install
• Cylinder Head – Remove
• Cylinder Head – Install
• Camshaft – Remove
• Removal Procedure
• Alternative Removal Procedure
• Camshaft – Install
• Alternative Installation Procedure
• Camshaft Gear – Remove and Install
• Removal Procedure
• Camshaft Bearings – Remove
• Camshaft Bearings – Install
• Engine Oil Pan – Remove and Install
• Installation Procedure
• Cylinder Liner – Remove
• Cylinder Liner – Install
• Piston Cooling Jets – Remove and Install
• Pistons and Connecting Rods – Remove
• Pistons and Connecting Rods – Disassemble
• Disassembly Procedure
• Pistons and Connecting Rods – Assemble
• Assembly Procedure
• Pistons and Connecting Rods – Install
• Connecting Rod Bearings – Remove
• Connecting Rod Bearings – Install
• Crankshaft Main Bearings – Remove
• Crankshaft Main Bearings – Install
• Crankshaft – Remove
• Crankshaft – Install
• Bearing Clearance – Check
• Measurement Procedure
• Atmospheric Pressure Sensor – Remove and Install
• Camshaft Position Sensor – Remove and Install
• Crankshaft Position Sensor – Remove and Install
• Coolant Temperature Sensor – Remove and Install
• Engine Oil Pressure Sensor – Remove and Install
• Fuel Temperature Sensor – Remove and Install
• Boost Pressure Sensor – Remove and Install
• Inlet Air Temperature Sensor – Remove and Install
• Removal Procedure
• Installation Procedure
• Belt Tensioner – Remove and Install
• Pump Drive – Remove
• Pump Drive – Disassemble
• Pump Drive – Assemble
• Pump Drive – Install
• Engine Control Module – Remove and Install
• Alternator Mounting Group – Remove and Install
• Alternator – Remove and Install
• Electric Starting Motor – Remove and Install
• Air Compressor – Remove and Install