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HomeWorkshop Service Manual C27 and C32 Generator Set Engines Systems Operation Testing and Adjusting RENR9968
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C27 and C32 Generator Set Engines Systems Operation Testing and Adjusting RENR9968

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Category: Workshop Service Manual Tags: Caterpilllar, Generator Set
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Description

C27 and C32 Generator Set Engines Systems Operation Testing and Adjusting 

High resolution, searchable, printable PDF format  

Covers: C27 and C32 Generator Sets Engines  with serial numbers:

  • DWB1-Up (Generator Set)
  • SXC1-Up (Generator Set)
  • MED1-Up (Power Module)
  • MEG1-Up (Power Module)
  • WDR1-Up (Generator Set)

      Pages: 68
      Format
      : PDF
      Compatibility: Windows/Mac/Tablet

      Table of Contents :

      Disassembly and Assembly Section
      Engine – Remove …………………………………………… 4
      Engine – Install ………………………………………………. 6
      Fuel Priming Pump – Remove and Install ………….. 9
      Fuel Filter Base – Remove …………………………….. 10
      Fuel Filter Base – Install ………………………………… 10
      Fuel Filter and Water Separator – Remove and
      Install ………………………………………………………….. 11
      Fuel Transfer Pump – Remove ………………………… 12
      Fuel Transfer Pump – Install ……………………………. 12
      Electronic Unit Injector – Remove ……………………. 13
      Electronic Unit Injector – Install ……………………….. 14
      Electronic Unit Injector Sleeve – Remove …………. 15
      Electronic Unit Injector Sleeve – Install …………….. 16
      Turbocharger – Remove …………………………………. 17
      Turbocharger – Disassemble ………………………….. 17
      Turbocharger – Assemble ……………………………… 18
      Turbocharger – Install …………………………………….. 18
      Exhaust Manifold – Remove and Install …………… 19
      Inlet and Exhaust Valve Springs – Remove and
      Install …………………………………………………………. 20
      Inlet and Exhaust Valves – Remove and Install …. 22
      Inlet and Exhaust Valve Guides – Remove and
      Install …………………………………………………………. 23
      Inlet and Exhaust Valve Seat Inserts – Remove and
      Install …………………………………………………………. 24
      Engine Oil Filter Base – Remove …………………….. 25
      Engine Oil Filter Base – Disassemble ………………. 26
      Engine Oil Filter Base – Assemble …………………… 26
      Engine Oil Filter Base – Install ………………………… 27
      Engine Oil Cooler – Remove …………………………… 27
      Engine Oil Cooler – Install ………………………………. 28
      Engine Oil Pump – Remove ……………………………. 28
      Engine Oil Pump – Disassemble ……………………… 29
      Engine Oil Pump – Assemble ………………………….. 29
      Engine Oil Pump – Install ……………………………….. 30
      Water Pump – Remove ………………………………….. 31
      Water Pump – Disassemble …………………………… 31
      Water Pump – Assemble ……………………………….. 32
      Water Pump – Install ……………………………………… 33
      Water Temperature Regulator Housing – Remove and
      Install ………………………………………………………… 33
      Cooling System Package (Radiator, Aftercooler, Fuel
      Cooler) – Remove ………………………………………… 35
      Cooling System Package (Radiator, Aftercooler, Fuel
      Cooler) – Install ……………………………………………. 36
      Aftercooler – Remove ……………………………………. 38
      Aftercooler – Install ……………………………………….. 40
      Radiator Core – Remove ……………………………….. 42
      Radiator Core – Install …………………………………… 44
      Engine Support (Front) – Remove and Install ……. 45
      Gear Group (Rear) – Remove …………………………. 46
      Gear Group (Rear) – Install …………………………….. 48
      Flywheel – Remove and Install ……………………….. 49
      Crankshaft Rear Seal – Remove ……………………… 50
      Crankshaft Rear Seal – Install …………………………. 50
      Flywheel Housing – Remove and Install ………….. 51
      Vibration Damper and Pulley – Remove and Install
      ………………………………………………………………….. 53
      Crankshaft Front Seal – Remove …………………….. 54
      Crankshaft Front Seal – Install ………………………… 55
      Gear Group (Front) – Remove ………………………… 55
      Gear Group (Front) – Install ……………………………. 56
      Housing (Front) – Remove ……………………………… 57
      Housing (Front) – Install …………………………………. 58
      Housing (Rear) – Remove ………………………………. 60
      Housing (Rear) – Install ………………………………….. 60
      Valve Mechanism Cover – Remove and Install ….. 62
      Valve Mechanism Cover Base – Remove and
      Install …………………………………………………………. 62
      Rocker Arm and Shaft – Remove …………………….. 63
      Rocker Arm – Disassemble …………………………….. 64
      Rocker Arm – Assemble …………………………………. 64
      Rocker Arm and Shaft – Install ………………………… 65
      Cylinder Head – Remove ……………………………….. 66
      Cylinder Head – Install …………………………………… 68
      Camshaft – Remove ………………………………………. 71
      Camshaft – Install ………………………………………….. 73
      Camshaft Bearings – Remove …………………………. 76
      Camshaft Bearings – Install …………………………….. 76
      Engine Oil Pan – Remove and Install ………………. 78
      Cylinder Liner – Remove ………………………………… 79
      Cylinder Liner – Install ……………………………………. 79
      Piston Cooling Jets – Remove and Install …………. 80
      Pistons and Connecting Rods – Remove ………….. 81
      Pistons and Connecting Rods – Disassemble ……. 82
      Pistons and Connecting Rods – Assemble ……….. 82
      Pistons and Connecting Rods – Install ……………… 83
      Connecting Rod Bearings – Remove ……………….. 84
      Connecting Rod Bearings – Install …………………… 85
      Crankshaft Main Bearings – Remove ……………….. 86
      Crankshaft Main Bearings – Install …………………… 87
      Crankshaft – Remove …………………………………….. 88
      Crankshaft – Install ………………………………………… 90
      Bearing Clearance – Check …………………………….. 92
      Atmospheric Pressure Sensor – Remove and
      Install …………………………………………………………. 93
      Camshaft Position Sensor – Remove and Install .. 93
      Crankshaft Position Sensor – Remove and Install .. 94
      Coolant Temperature Sensor – Remove and
      Install …………………………………………………………. 95
      Engine Oil Pressure Sensor – Remove and Install
      ………………………………………………………………….. 96
      Fuel Pressure Sensor – Remove and Install ……… 97
      Fuel Temperature Sensor – Remove and Install … 97
      Turbocharger Outlet Pressure Sensor – Remove and
      Install …………………………………………………………. 98
      Inlet Air Temperature Sensor – Remove and
      Install …………………………………………………………. 99
      Belt Guard – Remove and Install ……………………… 99
      Fan Guard – Remove and Install …………………… 100
      Fan – Remove and Install …………………………….. 101
      Fan Drive – Remove and Install ……………………. 102
      Electronic Control Module – Remove and Install .. 103
      Alternator – Remove and Install ……………………. 104
      Electric Starting Motor – Remove and Install ….. 105
      Index Section
      Index …………………………………………………………. 106

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