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HomeCaterpillar C7 Industrial Engine Parts Manual Parts Catalog
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Description

C7 Industrial Engine Parts Manual  Parts Catalog

 High resolution, searchable, printable PDF format  

Covers: Caterpilllar C7 Industrial Engine with serial  numbers:

  • JTF1-Up (Engine)

        Pages: 784
        Format
        : PDF
        Compatibility: Windows/Mac/Tablet

        This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar C7 Industrial Engine ,

        Diagrams are provided with the listings to aid the service technician in identifying clearly,
        the item to be ordered.

        Contents :

        GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A16
        REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A26
        SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A31
        MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A36
        INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A50
        ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 1
        ENGINE AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
        ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . 5
        BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
        ADAPTER GP-ENGINE TO TMSN . . . . . . . . . . 13
        AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . . 17
        BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . 29
        BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . 36
        BRACKET GP-ENGINE. . . . . . . . . . . . . . . . . . . . 38
        CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 39
        CARRIER GP-SEAL . . . . . . . . . . . . . . . . . . . . . . 41
        CLUTCH GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
        COMPRESSOR GP-REFRIGERANT . . . . . . . . 48
        COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 52
        COVER GP-FLYWHEEL HOUSING . . . . . . . . 53
        COVER GP-FRONT HOUSING . . . . . . . . . . . . 55
        COVER GP-VALVE MECHANISM . . . . . . . . . . 58
        CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 67
        CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 73
        CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 78
        CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . 82
        DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . 88
        DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 91
        DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . . 96
        DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
        DRIVE GP-WATER PUMP. . . . . . . . . . . . . . . . . . 111
        FASTENER GP-CYLINDER HEAD . . . . . . . . . . 113
        FASTENER GP-DAMPER . . . . . . . . . . . . . . . . . . 114
        FASTENER GP-DAMPER & PULLEY. . . . . . . . 115
        FASTENER GP-ENGINE . . . . . . . . . . . . . . . . . . 118
        FASTENER GP-ENGINE MOUNTING . . . . . . 119
        FASTENER GP-FAN DRIVE . . . . . . . . . . . . . . . . 120
        FASTENER GP-FLYWHEEL . . . . . . . . . . . . . . . . 129
        FASTENER GP-FRONT COVER . . . . . . . . . . . . 131
        FASTENER GP-FRONT HOUSING . . . . . . . . 133
        FASTENER GP-LIFTING. . . . . . . . . . . . . . . . . . 134
        FASTENER GP-VALVE COVER . . . . . . . . . . . . 136
        FLANGE GP-OUTPUT SHAFT . . . . . . . . . . . . . . 137
        FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
        GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 150
        GEAR GP-REAR. . . . . . . . . . . . . . . . . . . . . . . . . . 152
        GOVERNOR GP-AIR COMPRESSOR . . . . . . 154
        HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 157
        HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 164
        IDLER GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 166
        LIFTER GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . 169
        LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 170
        LINES GP-AIR COMPRESSOR . . . . . . . . . . . . 174
        MANIFOLD GP-CYLINDER BLOCK . . . . . . . . 178
        MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 179
        MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 185
        MOUNTING GP-FAN DRIVE. . . . . . . . . . . . . . . . 189
        MOUNTING GP-REFRIGERANT
        COMPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
        MOUNTING GP-TORQUE
        CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
        MOUNTING GP-TRANSMISSION . . . . . . . . . . 199
        PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
        PISTON & ROD GP. . . . . . . . . . . . . . . . . . . . . . . . 206
        PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . 208
        PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 210
        PLUG GP-FLYWHEEL HOUSING . . . . . . . . . . 213
        POWER TAKE-OFF GP . . . . . . . . . . . . . . . . . . . . 214
        PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
        PULLEY GP-AUXILIARY DRIVE . . . . . . . . . . . . 224
        PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 226
        PULLEY GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 229
        PULLEY GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . 230
        PULLEY GP-FAN & ALT DRIVE . . . . . . . . . . . . 236
        PULLEY GP-FAN DRIVE . . . . . . . . . . . . . . . . . . 237
        PULLEY GP-IDLER. . . . . . . . . . . . . . . . . . . . . . . . 239
        PULLEY-ALTERNATOR . . . . . . . . . . . . . . . . . . . . 243
        ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 247
        SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 249
        SUPPORT GP-ENGINE. . . . . . . . . . . . . . . . . . . . 252
        V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
        VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 265
        LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 270
        ADAPTER GP-OIL LINE. . . . . . . . . . . . . . . . . . . . 270
        BREATHER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
        DRAIN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
        FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 276
        FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 282
        FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . 284
        GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . 289
        LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 296
        LINES GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
        LINES GP-TURBOCHARGER OIL . . . . . . . . . . 303
        MANIFOLD GP-ENGINE OIL . . . . . . . . . . . . . . 309
        PLUG GP-ENGINE OIL MANIFOLD . . . . . . . . 311
        PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 312
        VALVE GP-FLUID SAMPLING. . . . . . . . . . . . . . 314
        COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 315
        ADAPTER GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . 315
        ADAPTER-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
        COOLANT CONDITIONER GP . . . . . . . . . . . . 323
        COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 325

        ELBOWGP-WATER. . . . . . . . . . . . . . . . . . . . . . 326
        FAN GP-BLOWER. . . . . . . . . . . . . . . . . . . . . . . . 329
        FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 334
        GUARD GP-RADIATOR. . . . . . . . . . . . . . . . . . . . 340
        LINES GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . 341
        PLUG GP-WATER LINES . . . . . . . . . . . . . . . . . . 350
        PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . 352
        RADIATOR GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
        AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 365
        ADAPTER GP-AIR INLET MANIFOLD . . . . . . 365
        AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 366
        CAP AS-AIR CLEANER. . . . . . . . . . . . . . . . . . . . 371
        CAP AS-RAIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
        CLAMP-BAND. . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
        COVER GP-AIR INLET . . . . . . . . . . . . . . . . . . . . 374
        DUST EJECTOR GP . . . . . . . . . . . . . . . . . . . . . . 375
        ELBOWGP-AIR INLET . . . . . . . . . . . . . . . . . . . . 377
        ELBOWGP-EXHAUST . . . . . . . . . . . . . . . . . . . . 385
        EXTENSION GP-EXHAUST . . . . . . . . . . . . . . . . 387
        FASTENER GP-INLET MAN COVER. . . . . . . . 388
        LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
        MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 393
        MUFFLER AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
        MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
        MUFFLER GP-SPARK ARRESTOR . . . . . . . . 405
        PLUG GP-AIR INLET MANIFOLD . . . . . . . . . . 406
        PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 407
        SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . 410
        SPACER GP-INLET MANIFOLD . . . . . . . . . . . . 412
        TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 414
        FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
        COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . 429
        COVER GP-FUEL FILTER BASE. . . . . . . . . . . . 430
        COVER GP-PRIMING PUMP . . . . . . . . . . . . . . 431
        FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 432
        FILTER GP-PRIMARY FUEL . . . . . . . . . . . . . . . . 435
        FILTER GP-WATER SEP & FUEL . . . . . . . . . . 436
        INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 441
        LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . 445
        LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 447
        LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . 448
        LINES GP-INJECTOR HYD PUMP . . . . . . . . . . 459
        PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . 460
        PUMP GP-FUEL INJECTION. . . . . . . . . . . . . . 470
        PUMP GP-FUEL PRIMING. . . . . . . . . . . . . . . . 474
        PUMP GP-FUEL PRM & PRIM FILTER . . . . . . 477
        PUMP GP-UNIT INJECTOR HYD . . . . . . . . . . 479
        REGULATOR GP-FUEL PRESSURE . . . . . . . . 484
        WATER SEP & FUEL PRM PUMP GP . . . . . . 486
        ELECTRICAL AND STARTING SYSTEM . . . . . . 488
        ALTERNATOR GP-CHARGING . . . . . . . . . . . . 488
        BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
        CABLE GP-BATTERY. . . . . . . . . . . . . . . . . . . . . . 518
        CONNECTION GP-ELECTRICAL . . . . . . . . . . 519
        CONTROL & MTG GP-ENGINE ELEK . . . . . . 520
        CONTROL GP-AUTO START/STOP . . . . . . . . 525
        CONTROL GP-ENGINE SPEED . . . . . . . . . . . . 529
        CONTROL GP-REMOTE SPEED . . . . . . . . . . 531
        CONVERTER GP-ELECTRICAL . . . . . . . . . . . . 532
        FASTENER GP-GROUND STUD . . . . . . . . . . 534
        FASTENER GP-WIRING HARNESS . . . . . . . . 536
        HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . 537
        HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . 537
        HEATER GP-JACKET WATER . . . . . . . . . . . . . . 538
        MODULE GP-INTERFACE . . . . . . . . . . . . . . . . 540
        SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . 541
        SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . 542
        SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . 545
        SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . 547
        SENSOR GP-PRESSURE. . . . . . . . . . . . . . . . . . 549
        SENSOR GP-SPEED. . . . . . . . . . . . . . . . . . . . . . 558
        SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . 563
        STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . 571
        STARTING AID GP-ETHER . . . . . . . . . . . . . . . . 576
        STARTING MOTOR GP-ELECTRIC . . . . . . . . 578
        SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . 603
        SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 604
        SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . 608
        VALVE GP-ETHER STARTING. . . . . . . . . . . . . . 609
        WIRING GP-ELECTRONIC CONTROL . . . . . . 611
        WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 613
        WIRING GP-HEATER. . . . . . . . . . . . . . . . . . . . . . 622
        OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 626
        AMMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
        CONTROL GP-UNPRGMED MONITOR . . . . . . 627
        GAUGE GP-COOLANT
        TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . 628
        GAUGE GP-ENGINE OIL PRESSURE . . . . . . 629
        GAUGE GP-FUEL PRESSURE . . . . . . . . . . . . 630
        MODULE GP-DISPLAY . . . . . . . . . . . . . . . . . . . . 631
        MOUNTING GP-INSTRUMENT . . . . . . . . . . . . 632
        MOUNTING GP-INSTRUMENT PANEL . . . . . . 633
        PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . 637
        TACHOMETER GP-ELECTRIC . . . . . . . . . . . . 642
        VOLTMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 646
        ENCLOSURES, GUARDS AND BASES . . . . . . 649
        BASE GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 649
        PANEL AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
        SERVICE EQUIPMENT AND SUPPLIES . . . . . . 652
        CHART-PLATE & FILM. . . . . . . . . . . . . . . . . . . . 652
        KIT-FUEL PRIMING PUMP . . . . . . . . . . . . . . . . 653
        KIT-GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653

        And Much More…

         

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