Case CX160B CX180B Crawler Excavator Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case CX160B CX180B Crawler Excavator.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Crawler Excavator.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
SM160BTOC-1EN
Table of Contents:
1 GENERAL INFORMATION
Safety, general information and standard torque data………………………………. 1001
General specifications and special torque setting ……………………………………. 1002
2 ENGINE
Removal and installation of the engine…………………………………………………… 2000
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler………………………………………………………………………. 2001
Removal and installation of the turbo charger …………………………………………. 2004
Removal and installation of EGR cooler and EGR valve…………………………… 2005
Removal and installation of the engine hood…………………………………………… 2006
3 FUEL SYSTEM
Removal and installation of the fuel tank………………………………………………… 3001
Removal and installation of the supply pump and common rail …………………. 3004
Removal and installation of the injectors ………………………………………………… 3005
4 ELECTRICAL SYSTEM
Service connector kit …………………………………………………………………………… 4000
Electrical and engine functions and service support ………………………………… 4001
Removal and installation of the starter motor ………………………………………….. 4004
Removal and installation of the alternator ………………………………………………. 4005
Electrical equipment and electrical circuit diagrams…………………………………. 4020
Engine error code (DTC) ……………………………………………………………………… 4021
Main body error code (DTC)…………………………………………………………………. 4022
Troubleshooting, 4JJ1 engine……………………………………………………………….. 4023
5 UNDERCARRIAGE
Removal and installation of tracks …………………………………………………………. 5001
Rollers ………………………………………………………………………………………………. 5003
Take-up roller……………………………………………………………………………………… 5005
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission…………………………………………………………………….. 6001
Disassembly and assembly of the drive motor and
final drive transmission…………………………………………………………………….. 6002
Removal and installation of the swing motor and
swing reduction gear ……………………………………………………………………….. 6003
Disassembly and assembly of the swing reduction gear …………………………… 6004
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components……………………………………….8000
Specifications, troubleshooting, checks and
hydraulic pressure settings………………………………………………………………..8001
Removal and installation of the hydraulic reservoir …………………………………..8002
Removal and installation of the main hydraulic pump………………………………..8003
Removal and installation of the main hydraulic control valve………………………8004
Removal and installation of the attachment cylinders………………………………..8005
Removal and installation of the hydraulic swivel……………………………………….8006
Removal and installation of the pilot blocs……………………………………………….8007
Removal and installation of the swing motor …………………………………………..8008
Disassembly and assembly of the main hydraulic pump ……………………………8010
Disassembly and assembly of the main hydraulic control valve ………………….8011
Disassembly and assembly of the attachment cylinders ……………………………8012
Disassembly and assembly of the hand control levers ………………………………8013
Disassembly and assembly of the foot control levers ………………………………..8014
Disassembly and assembly of the cushion valve………………………………………8016
Removal and installation of the safety valve …………………………………………….8017
Hydraulic swivel, disassembly and assembly …………………………………………..8018
Disassembly and assembly of the swing motor ………………………………………..8019
Hydraulic functions ………………………………………………………………………………8020
Hydraulic component functions………………………………………………………………8030
9 UPPERSTRUCTURE
Removal and installation of the counterweight …………………………………………9002
Removal and installation of the boom, dipper and bucket ………………………….9003
Removal and installation of the seat ……………………………………………………….9004
Removal and installation of the cab and cab equipment ……………………………9005
Air conditioner functions and troubleshooting…………………………………………..9006
Air conditioning unit ……………………………………………………………………………..9007
Air conditioning components………………………………………………………………….9009
Large size hydraulic schematics …………………………………………………………. Pocket
Large size electrical schematics …………………………………………………………. Pocket
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