Case CX210B CX230B CX240B CX210B Forestry Machine Crawler Excavator Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case CX210B CX230B CX240B CX210B Forestry Machine.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Crawler Excavator.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Part number 47915916
English July 2015
Table of Contents:
1 GENERAL INFORMATION
Safety, general information and torque specifications……………………………… 1001
Specifications and special torque settings………………………………………………. 1002
2 ENGINE
Removal and installation of the engine…………………………………………………… 2000
Fuel-cooler, engine inter-cooler, radiator and oil-cooler…………………………….. 2001
Removal and installation of the turbo charger …………………………………………. 2004
Removal and installation of EGR cooler and EGR valve…………………………… 2005
Removal and installation of the engine hood…………………………………………… 2006
3 FUEL SYSTEM
Removal and installation of the fuel tank………………………………………………… 3001
Removal and installation of the supply pump and common rail …………………. 3004
Removal and installation of the injectors ………………………………………………… 3005
4 ELECTRICAL SYSTEM
Service connector kit …………………………………………………………………………… 4000
Electrical and engine functions and service support ………………………………… 4001
Removal and installation of the starter motor ………………………………………….. 4004
Removal and installation of the alternator ………………………………………………. 4005
Electrical equipment and electrical circuit diagrams…………………………………. 4020
Engine error code (DTC) ……………………………………………………………………… 4021
Main body error code (DTC)…………………………………………………………………. 4022
Troubleshooting, 4HK1 engine ……………………………………………………………… 4023
5 UNDERCARRIAGE
Removal and installation of tracks …………………………………………………………. 5001
Upper and lower rollers ……………………………………………………………………….. 5003
Take-up roller……………………………………………………………………………………… 5005
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission…………………………………………………………………….. 6001
Disassembly and assembly of the drive motor and
final drive transmission…………………………………………………………………….. 6002
Removal and installation of the swing motor and
swing reduction gear, CX210B-CX230B …………………………………………….. 6003
Removal and installation of the swing motor and
swing reduction gear, CX240B………………………………………………………….. 6003
Disassembly and assembly of the swing reduction gear, CX210B-CX230B … 6004
Disassembly and assembly of the swing reduction gear, CX240B……………… 6004
7 UNDERCARRIAGE HYDRAULICS
Specifications and special torque settings (CX210B Forestry machine)……….. 1002
Electrical equipment and electrical circuit diagrams
(CX210B Forestry machine)……………………………………………………………………4020
8 UPPERSTRUCTURE HYDRAULICS
Specifications, troubleshooting, inspections and
hydraulic pressure settings………………………………………………………………..8001
hydraulic pressure settings (CX210B Forestry machine)………………………..8001
Removal and installation of the hydraulic reservoir …………………………………..8002
Removal and installation of the main hydraulic pump………………………………..8003
Removal and installation of the main hydraulic control valve………………………8004
Removal and installation of the attachment cylinders………………………………..8005
Removal and installation of the hydraulic swivel……………………………………….8006
Removal and installation of the pilot function blocks………………………………….8007
Disassembly and assembly of the main hydraulic pump ……………………………8010
Disassembly and assembly of the main hydraulic pump, CX210B NLC……….8010
Disassembly and assembly of the main hydraulic control valve ………………….8011
Disassembly and assembly of the attachment cylinders ……………………………8012
Disassembly and assembly of the attachment cylinders
(CX210B Forestry machine ……………………………………………………………………8012
Disassembly and assembly of the hand control levers ………………………………8013
Disassembly and assembly of the foot control pedals……………………………….8014
Disassembly and assembly of the cushion control valve……………………………8016
Removal and installation of the safety valve …………………………………………….8017
Disassembly and assembly of the swing motor, CX210B-CX230B ……………..8019
Disassembly and assembly of the swing motor, CX240B…………………………..8019
Hydraulic functions ………………………………………………………………………………8020
Hydraulic component functions………………………………………………………………8030
9 UPPERSTRUCTURE
Removal and installation of the counterweight …………………………………………9002
Removal and installation of the boom, dipper and bucket ………………………….9003
Removal and installation of the seat ……………………………………………………….9004
Removal and installation of the cab and cab equipment ……………………………9005
Air conditioner functions and troubleshooting…………………………………………..9006
Air conditioning unit ……………………………………………………………………………..9007
Air conditioning components………………………………………………………………….9009
Large size hydraulic schematics, CX210B……………………………………………. Pocket
Large size hydraulic schematics, CX210B LR ………………………………………. Pocket
Large size hydraulic schematics, CX210B-CX230B NLC & 2PC …………….. Pocket
Large size hydraulic schematics, CX240B……………………………………………. Pocket
Large size hydraulic schematics, CX240B LR ………………………………………. Pocket
Large size electrical schematics CX210B Forestry Machine…………………….. Pocket
Large size electrical schematicsCX210B Forestry Machine…………………….. Pocket
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