Case IH 635 Module Express Cotton Picker Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Cotton Picker.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Header.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Part number 84564004
1st edition English
February 2013
Table of Contents:
INTRODUCTION
Engine…………………………………………………………………………… 10
Engine and crankcase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.001
Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.216
Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.218
Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.400
Transmission…………………………………………………………………… 21
Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.114
Mechanical transmission external controls . . . . . . . . . . . . . . . . . . .21.130
Gearbox internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.145
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.182
Front axle system …………………………………………………………….. 25
Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.310
Rear axle system……………………………………………………………… 27
Powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.100
Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . 27.106
Planetary and final drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.120
Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . .. 27.124
Hydrostatic drive………………………………………………………………. 29
Transmission and steering hydrostatic control . . . . . . . . . . . . . . . . .29.100
Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.202
Pump and motor components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.218
Brakes and controls ………………………………………………………….. 33
Parking brake / Parking lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.110
Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.202
Hydraulic systems…………………………………………………………….. 35
Hydraulic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.000
Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.106
Reservoir, cooler, and filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.300
Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.322
Cotton compactor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.953
Steering…………………………………………………………………………. 41
Steering control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.101
Hydraulic control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.200
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.216
Autoguidance steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.432
Cab climate control …………………………………………………………… 50
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.104
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.200
Electrical systems …………………………………………………………….. 55
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.000
Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.010
Heating, Ventilation, and Air-Conditioning (HVAC) control system . . . . . 55.050
Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls . . . . . . . 55.051
Harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.100
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.301
External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.404
Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . .55.408
Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.640
Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.680
FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.DTC
Product feeding ……………………………………………………………….. 60
Cotton picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.600
Cotton conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.610
Lubrication system……………………………………………………………. 71
Grease lubrication system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71.460
Crop storage / Unloading ……………………………………………………. 80
Cotton basket and compactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.200
Cotton basket lift system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.210
Cotton unloading conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.400
Basket door closing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.410
Platform, cab, bodywork, and decals ……………………………………… 90
Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.110
Protections and footboards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.118
Pneumatically-adjusted operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.124
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