Case IH Axial Flow 5140 6140 7140 Tier 4B (Final) Combine Harvesters Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Axial Flow Combine.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Axial Flow Combine.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Part number 47795174
2nd edition English
November 2014
Replaces part number 47677209
AXIAL-FLOW 5140 [YDG012001 – YEG012700] ,
AXIAL-FLOW 5140 [YEG012701 – ] ,
AXIAL-FLOW 6140 [YDG012001 – YEG012700] ,
AXIAL-FLOW 6140 [YEG012701 – ] ,
AXIAL-FLOW 7140 [YDG012001 -YEG012700] ,
AXIAL-FLOW 7140 [YEG012701 – ]
Table of Contents:
INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . 10.4
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.419] Stationary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment .10.10
Main gearbox and drive ……………………………………………………14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission…………………………………………………………………… 21
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . .21.1
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . 21.2
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.3
Front axle system …………………………………………………………..25
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
Rear axle system……………………………………………………………..27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . 27.2
Hydrostatic drive…………………………………………………………….29
[29.100] Transmission and steering hydrostatic control . . . . . . 29.1
[29.134] Two-speed assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .29.2
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . 29.3
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . 29.4
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . 29.5
[29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . .29.6
Brakes and controls ……………………………………………………….33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………..35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . .35.3
[35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . 35.5
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.6
[35.410] Header or attachment height system . . . . . . . . . . . . . 35.7
[35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
Steering………………………………………………………………………….41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . 41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.1
Cab climate control ………………………………………………………..50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems ……………………………………………………………55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . .55.2
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . .55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.6
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.408] Warning indicators, alarms, and instruments . . . . . . .55.8
[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.12
[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.988] Selective Catalytic Reduction (SCR) electrical system.55.14
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.15
Attachments/Headers……………………………………………………58
[58.105] Attachment/Header reel control system. . . . . . . . . . . 58.1
Product feeding ………………………………………………………….. 60
[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . .60.1
[60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.2
[60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3
[60.500] Gearbox housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60.4
Threshing ……………………………………………………………………..66
[66.105] Concave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1
[66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . 66.2
[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . .66.3
[66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.4
Separation …………………………………………………………………….72
[72.410] Rotary separator drive system . . . . . . . . . . . . . . . . . . . . 72.1
[72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72.2
Residue handling……………………………………………………………73
[73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . .73.1
[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.2
[73.335] Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3
Cleaning ………………………………………………………………………..74
[74.000] Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1
[74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2
[74.114] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.3
[74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4
[74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.5
[74.140] Tailings return system . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.6
Crop storage / Unloading ……………………………………………….80
[80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1
[80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2
[80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . .80.3
[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.4
Platform, cab, bodywork, and decals …………………………….. 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . .90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
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