Case IH Axial Flow 5140 6140 7140 Tier 4B (Final) Combine Harvesters Official Workshop Service Repair Manual

INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . .  10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . 10.4
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.419] Stationary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment .10.10
Main gearbox and drive ……………………………………………………14
[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1
Transmission…………………………………………………………………… 21
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . .21.1
[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . 21.2
[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.3
Front axle system …………………………………………………………..25
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25.1
Rear axle system……………………………………………………………..27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . 27.2
Hydrostatic drive…………………………………………………………….29
[29.100] Transmission and steering hydrostatic control . . . . . . 29.1
[29.134] Two-speed assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .29.2
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . .  29.3
[29.204] Reservoir, cooler, and lines . . . . . . . . . . . . . . . . . . . . . . . 29.4
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . 29.5
[29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . .29.6
Brakes and controls ……………………………………………………….33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . .  33.2
Hydraulic systems…………………………………………………………..35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . .  35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . .35.3
[35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . 35.4
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . 35.5
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.6
[35.410] Header or attachment height system . . . . . . . . . . . . .  35.7
[35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
Steering………………………………………………………………………….41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . 41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41.4
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.1
Cab climate control ………………………………………………………..50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems ……………………………………………………………55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . .55.2
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . .55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.6
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.408] Warning indicators, alarms, and instruments . . . . . . .55.8
[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.12
[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . .  55.13
[55.988] Selective Catalytic Reduction (SCR) electrical system.55.14
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.15
Attachments/Headers……………………………………………………58
[58.105] Attachment/Header reel control system. . . . . . . . . . . 58.1
Product feeding ………………………………………………………….. 60
[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . .60.1
[60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.2
[60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3
[60.500] Gearbox housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60.4
Threshing ……………………………………………………………………..66
[66.105] Concave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1
[66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . 66.2
[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . .66.3
[66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.4
Separation …………………………………………………………………….72
[72.410] Rotary separator drive system . . . . . . . . . . . . . . . . . . . . 72.1
[72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 72.2
Residue handling……………………………………………………………73
[73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . .73.1
[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.2
[73.335] Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3
Cleaning ………………………………………………………………………..74
[74.000] Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1
[74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2
[74.114] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.3
[74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4
[74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.5
[74.140] Tailings return system . . . . . . . . . . . . . . . . . . . . . . . . . . . .74.6
Crop storage / Unloading ……………………………………………….80
[80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1
[80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2
[80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . .80.3
[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.4
Platform, cab, bodywork, and decals …………………………….. 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . .90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5