Case IH Farmall 80JXM Farmall 90JXM Tractors Official Operator’s Manual

1 GENERAL INFORMATION
Note to the owner. . . . . . . . . . . . . . . . . . . . . . . . . . .  1-1
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SAFETY INFORMATION
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-1
Ecology and the environment . . . . . . . . . . . . . . . . . . . 2-8
General and Safety Decals . . . . . . . . . . . . . . . . . . . . . . 2-9
Trailer hitching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Before operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operator’s seat
Operator’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-1
Seat belt (where fitted) . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Forward controls
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Hand controls and switches . . . . . . . . . . . . . . . . . . . . . 3-6
Clutch pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Brake pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Transmission shuttle shift lever. . . . . . . . . . . . . . . . . . . 3-9
Foot throttle pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Steering wheel tilt adjustment . . . . . . . . . . . . . . . . . . . 3-10
Left-hand side controls
Transmission range lever. . . . . . . . . . . . . . . . . . . . . . . . 3-11
Four-Wheel Drive (4WD) . . . . . . . . . . . . . . . . . . . . . . . .3-12
PTO Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-14
Creeper lever (where fitted) . . . . . . . . . . . . . . . . . . . . .  3-14
Splitter lever (where fitted) . . . . . . . . . . . . . . . . . . . . . . .3-14
Right-hand side controls
Differential lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Transmission main shift lever. . . . . . . . . . . . . . . . . . . . .  3-15
4 OPERATING INSTRUCTIONS
Starting the unit
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Stopping the unit
Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-5
Moving the unit
Roll over protective structure (ROPS) . . . . . . . . . . . . .  4-5
5 TRANSPORT OPERATIONS
Road transport
Towing attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-1
Recovery transport
Towing the tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
6 WORKING OPERATIONS
General information
Field operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-1
Power Take-Off (PTO)
Power Take-Off (PTO) – Grouped Safety Message . . . 6-1
Attaching Power-Take Off (PTO) driven equipment . .6-2
Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Intercooler and turbocharger
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Three-point linkage
Three-point linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
Attaching three-point equipment . . . . . . . . . . . . . . . . .6-9
Detaching three-point equipment. . . . . . . . . . . . . . . .  6-10
Lift rods, lower links and top link . . . . . . . . . . . . . . . . . 6-11
Hydraulic system
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Remote valves (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
Wheel track adjustment
Wheel tread settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
Ballasting and tires
Ballasting and tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
7 MAINTENANCE
General information
Lubrication and maintenance general information . . 7-1
Refueling the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Fuel saving tips for optimum performance . . . . . . . . . 7-4
Guards and access panels . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Lubricants and coolants . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Protecting the electrical/electronic systems during charging or welding . . . . . . . . . . . . . . . 7-7
General battery maintenance. . . . . . . . . . . . . . . . . . . . . 7-8
Maintenance chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Every 10 hours of operation or daily
Engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11
Radiator coolant level check . . . . . . . . . . . . . . . . . . . . . 7-11
Water separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Every 50 hours
Drain water from fuel filter . . . . . . . . . . . . . . . . . . . . . . .7-12
Change the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12
Change engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-14
Transmission oil level Common oil level (transmission/hydraulic/steering) . . . . . . . . . . . 7-14
Air pre-cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Clutch pedal free play . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-15
Brake pedal free play . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-15
Wheel nut and bolt torque . . . . . . . . . . . . . . . . . . . . . . . .7-16
Tire pressures and condition . . . . . . . . . . . . . . . . . . . . . . 7-16
Fan and alternator belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Grease points – Two-Wheel Drive (2WD) . . . . . . . . . . . . 7-17
Grease points – Four-Wheel Drive (4WD) . . . . . . . . . . . .7-18
Front axle – oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-19
Every 150 hours
Service the engine air cleaner. . . . . . . . . . . . . . . . . . . . . . 7-20
Battery electrolyte level. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Every 300 hours
Change the fuel filter (primary) . . . . . . . . . . . . . . . . . . . . . 7-23
Bleeding the fuel injection system . . . . . . . . . . . . . . . . . . .7-24
Fuel feed pump filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24
Change the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Change engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Transmission oil level Common oil level (transmission/hydraulic/steering) . . . . . . . . . . . 7-26
Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Front axle reduction hubs – 4WD . . . . . . . . . . . . . . . . . . . . 7-27
4WD front axle swivel bearings. . . . . . . . . . . . . . . . . . . . . . 7-27
Front axle housing oil level – 4WD. . . . . . . . . . . . . . . . . . . .7-27
Drive shaft sleeve for 4WD front axle connection . . . . . . 7-28
PTO clutch lever free play . . . . . . . . . . . . . . . . . . . . . . . . . . .7-28
Roll Over Protective Structure (ROPS) – adjustments. . . .7-29
Every 600 hours
Service the engine air cleaner. . . . . . . . . . . . . . . . . . . . . . . 7-29
Replace the engine fuel filter . . . . . . . . . . . . . . . . . . . . . . . 7-29
Check the valve tappet clearance . . . . . . . . . . . . . . . . . . . .7-29
Transmission breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Clean, re-grease and adjust the front wheel bearing . . . .7-30
Toe-in adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Every 1200 hours
Service the engine air cleaner. . . . . . . . . . . . . . . . . . . . . . . . 7-30
Fuel injectors – servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Change the transmission fluid . . . . . . . . . . . . . . . . . . . . . . . 7-31
Radiator Drain and Refill the Cooling System . . . . . . . . . .7-31
Front axle housing oil level – 4WD. . . . . . . . . . . . . . . . . . . .7-32
Draining the oil from the front axle final drive hub – 4WD . .7-32
Brake oil (If applicable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
General maintenance
Bleeding the fuel injection system . . . . . . . . . . . . . . . . . . . .7-33
Engine idle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-34
Position lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-35
Fuse replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Protecting the electronic and electrical systems during battery charging or welding. . 7-37
Storage
Tractor storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
8 TROUBLESHOOTING
Fault code resolution
Maintenance – Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . .8-1
9 SPECIFICATIONS
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Tractor dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Transmission – Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
10 FORMS AND DECLARATIONS
Pre-delivery report – Owner’s copy . . . . . . . . . . . . . . . . . . . . 10-1
Pre-delivery report – Dealer’s copy . . . . . . . . . . . . . . . . . . . . .10-2

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