Case IH Farmlift 632 Farmlift 635 Farmlift 735 Stage IV Telescopic Handler Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Telescopic Handler
This manual contains deep information about maintaining, assembly, disassembly and servicing your Telescopic Handler.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
Part number 51425750
English
November 2017
FARMLIFT 632 STAGE IV TELEHANDLER FARMLIFT 632
FARMLIFT 635 STAGE IV TELEHANDLER FARMLIFT 635
FARMLIFT 735 STAGE IV TELEHANDLER FARMLIFT 735
FARMLIFT 742 STAGE IV TELEHANDLER FARMLIFT 742
FARMLIFT 935 STAGE IV TELEHANDLER FARMLIFT 935
Product Engine
FARMLIFT 632 STAGE IV TELEHANDLER FARMLIFT 632 F4HFE413Z*B002
FARMLIFT 635 STAGE IV TELEHANDLER FARMLIFT 635 F4HFE4149*B001
FARMLIFT 735 STAGE IV TELEHANDLER FARMLIFT 735 F4HFE413Z*B002
FARMLIFT 742 STAGE IV TELEHANDLER FARMLIFT 742 F4HFE4149*B001
FARMLIFT 935 STAGE IV TELEHANDLER FARMLIFT 935 F4HFE413Z*B002
Table of Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment …10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . .21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . .21.2
[21.155] Powershift transmission internal components. . . . . . . . 21.3
[21.120] Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …21.4
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . .21.5
[21.700] Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.6
Four-Wheel Drive (4WD) system ………………………………………23
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23.1
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . 25.3
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . .27.3
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . 27.4
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . ..33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33.4
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . .35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.4
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . . . . .35.6
[35.752] Hydraulic fan drive cooling system. . . . . . . . . . . . . . . . . . .35.7
[35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.9
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . .35.10
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.734] Tool quick coupler hydraulic system . . . . . . . . . . . . . . . . . 35.12
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . 35.13
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Cab climate control …………………………………………………………… 50
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
Electrical systems …………………………………………………………….. 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.2
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . 55.4
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . 55.6
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.7
Telescopic single arm ………………………………………………………… 83
[83.122] Telescopic arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83.1
Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
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