Case IH Luxxm 100 Luxxm 110 Luxxm 120 Stage IV Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN ZGSK01001 and above
Part number 51543529
English
February 2019
LUXXUM 100 Semi Powershift 32×32 [ZGSK01001 – ]
LUXXUM 110 Semi Powershift 32×32 [ZGSK01001 – ]
LUXXUM 120 Semi Powershift 32×32 [ZGSK01001 – ]
Product Engine
LUXXUM 100 Semi Powershift 32×32 [ZGSK01001 – ] F5GFL413C*B015
LUXXUM 110 Semi Powershift 32×32 [ZGSK01001 – ] F5GFL413B*B017
LUXXUM 120 Semi Powershift 32×32 [ZGSK01001 – ] F5GFL413A*B025
Table of Contents:
Engine…………………………………………………………………………… 10
[10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment..10.7
Clutch …………………………………………………………………………… 18
[18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . 18.1
Transmission…………………………………………………………………… 21
[21.111] Semi-Powershift transmission . . . . . . . . . . . . . . . . . . . . . .21.1
[21.133] Semi-Powershift transmission external controls . . . . . ..21.2
[21.103] Semi-Powershift transmission hydraulic components. .21.3
[21.152] Semi-Powershift transmission internal components . . 21.4
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . 21.5
[21.900] Hydraulic pump drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21.6
[21.902] Field-road group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7
Four-Wheel Drive (4WD) system ……………………………………. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . ..23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23.2
Front axle system …………………………………………………………….25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . 25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Power Take-Off (PTO) ……………………………………………………..31
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . .31.1
[31.119] Four-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . 31.2
[31.142] Front Power Take-Off (PTO) control . . . . . . . . . . . . . . .. 31.3
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . .31.4
Brakes and controls ……………………………………………………….33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . .33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . 33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . 33.3
[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . 33.4
[33.204] Front axle brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.5
Hydraulic systems……………………………………………………………35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . .35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . 35.3
[35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . .35.4
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . .35.6
[35.160] Front hitch controls and lines . . . . . . . . . . . . . . . . . . . . . 35.7
Hitches, drawbars, and implement couplings…………………..37
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . .41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..55.2
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..55.4
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.5
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . 55.8
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . . .. .55.12
[55.021] Transmission pressure sensors and switches . . . . . . . . . . . . .55.13
[55.022] Transmission temperature sensors . . . . . . . . . . . . . . . . . . . . . 55.14
[55.023] Transmission position sensors and switches . . . . . . . . . . . . . 55.15
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.522] Cab Power Take-Off (PTO) controls . . . . . . . . . . . . . . . . . . . . . . 55.17
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . . . . . 55.18
[55.032] Trailer brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.19
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . 55.20
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 55.21
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls..55.22
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system.55.23
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24
[55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . 55.25
[55.160] Front hitch electronic control system. . . . . . . . . . . . . . . . . . . . . . . 55.26
[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.27
[55.911] Satellite navigation systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.28
[55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29
[55.405] External lighting switches and relays . . . . . . . . . . . . . . . . . . . . . . . .55.30
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . 55.31
[55.905] ISOBUS components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.32
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.33
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.34
Platform, cab, bodywork, and decals ………………………………. 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.1
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.2
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . .90.5
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