Case IH Puma 185 Puma 200 Puma 220 Tier 4B (Final) Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PUMA 185 CVT ,
PUMA 185 ,
PUMA 200 CVT ,
PUMA 200 ,
PUMA 220CVT ,
PUMA 220 ,
PUMA 240 CVT
Part number 47936452
1st edition English
February 2016
Product Engine
PUMA 185 CVT F4DFE613K*B006
PUMA 200 CVT F4DFE613J*B006
PUMA 220 CVT F4DFE613H*B003
PUMA 240 CVT F4DFE613B*B006
PUMA 185 F4DFE613K*B006
PUMA 200 F4DFE613J*B006
PUMA 220 F4DFE613H*B003
Table of Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.7
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.9
Clutch …………………………………………………………………………… 18
[18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . 18.1
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . .. 21.1
[21.155] Powershift transmission internal components. . . . . . . . 21.2
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.3
[21.166] Overdrive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . . 21.5
[21.505] Continuously Variable Transmission (CVT) external controls . . 21.6
[21.507] Continuously Variable Transmission (CVT) internal components . . 21.7
[21.506] Continuously Variable Transmission (CVT) lubrication system . . . . 21.8
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.9
Four-Wheel Drive (4WD) system ……………………………………. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . ..23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2
Front axle system …………………………………………………………….25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . 25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . .25.4
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
[27.126] Spur gear and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
Power Take-Off (PTO) ……………………………………………………….. 31
[31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . .31.2
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . .31.3
[31.116] Three-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . 31.4
[31.119] Four-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . .31.5
[31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . .31.6
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . 33.2
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . 33.3
[33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . . 33.4
[33.350] Anti-lock Brake System (ABS) . . . . . . . . . . . . . . . . . . . . . . . . 33.5
Hydraulic systems……………………………………………………………35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . .35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.4
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.5
[35.230] Priority valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . 35.7
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . .35.9
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . 35.10
[35.162] Front hitch cylinders and lines . . . . . . . . . . . . . . . . . . . . . 35.11
Pneumatic system ……………………………………………………………. 36
[36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1
Hitches, drawbars, and implement couplings……………………………. 37
[37.120] Rear three-point hitch linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2
[37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.3
[37.106] Automatic pickup hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.4
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . 41.3
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . … 41.5
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 44.2
Cab climate control ………………………………………………………….50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . .55.2
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.7
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.988] Selective Catalytic Reduction (SCR) electrical system . . 55.9
[55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . .. . . 55.10
[55.020] Transmission speed sensors. . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.021] Transmission pressure sensors . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.022] Transmission temperature sensors . . . . . . . . . . . . . . . . . . . . 55.13
[55.023] Transmission position sensors . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.610] Ground speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16
[55.048] Rear Power Take-Off (PTO) control system . . . . . . . . . . . . . .55.17
[55.049] Front Power Take-Off (PTO) control system . . . . . . . . . . . . 55.18
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . 55.19
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . 55.20
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . 55.21
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . 55.22
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23
[55.523] Cab hitch controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.24
[55.130] Rear three-point hitch electronic control system . . . . . . . . 55.25
[55.911] Global Positioning System (GPS) . . . . . . . . . . . . . . . . . . . . . . 55.26
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . .55.27
[55.350] Anti-lock Brake System (ABS) electrical system . . . . . . . . . . 55.28
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . 55.30
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . 55.31
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32
Platform, cab, bodywork, and decals ……………………………………… 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
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