Case IH Puma 200 Puma 215 Puma 230 Tractors Official Workshop Service Repair Manual
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This is the COMPLETE Official Service Repair Manual for the Case IH Tractor.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Tractor.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes,
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PUMA 200 With cab, 18X6, TIER 3 [HCCZC200JFCR38296 – ]
PUMA 215 With cab, 18X6, TIER 3 [HCCZC215JFCR38296 – ]
PUMA 230 With cab, 18X6, Tier 3 [HCCZC230JFCR38296 – ]
Part number 47770452
English
October 2015
Product Engine
PUMA 200 With cab, 18X6, TIER 3 [HCCZC200JFCR38296 – ] F4DE9684B*J113
PUMA 215 With cab, 18X6, TIER 3 [HCCZC215JFCR38296 – ] F4DE9684L*J110
PUMA 230 With cab, 18X6, Tier 3 [HCCZC230JFCR38296 – ] F4DE9684L*J114
Table of Contents:
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . .10.7
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . .10.10
[10.408] Oil cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . 21.2
[21.155] Powershift transmission internal components. . . . . . . .21.3
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
Four-Wheel Drive (4WD) system ……………………………………. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . ..23.1
Front axle system …………………………………………………………….25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . 25.3
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . .27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Power Take-Off (PTO) ……………………………………………………..31
[31.101] Rear mechanical control . . . . . . . . . . . . . . . . . . . . . . . . . .31.1
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . 31.2
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . 31.3
Brakes and controls ……………………………………………………….33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . .33.1
[33.300] Pneumatic service brakes. . . . . . . . . . . . . . . . . . . . . . . . 33.2
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . .33.3
Hydraulic systems……………………………………………………………35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . .35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.5
[35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . .35.6
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . .35.8
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . 35.9
[35.116] Three-point hitch cylinder . . . . . . . . . . . . . . . . . . . . . . .35.10
Pneumatic system ……………………………………………………………. 36
[36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1
Hitches, drawbars, and implement couplings…………………..37
[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . .37.1
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2
Frames and ballasting ……………………………………………………….. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.2
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . .41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Tracks and track suspension ……………………………………………48
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48.1
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
Cab climate control …………………………………………………………50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . .55.2
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. 55.9
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. 55.10
[55.523] Cab hitch controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.130] Rear three-point hitch electronic control system . . . . . .55.12
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
Platform, cab, bodywork, and decals ………………………………. 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.1
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.2
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . .90.3
[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . .90.4
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