Case IH WD1904 WD2304 Tier 3 Self Propelled Windrower Official Workshop Service Repair Manual
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ย This is theย COMPLETE Officialย Service Repair Manual for theย Case IH Windrower.
ย This manual contains deep information about maintaining, assembly, disassembly and servicing your Windrower.
This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find.ย
which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine.
this manual offers full information you need for repair your machine.
the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
all pages are printable, so run off what you need and take it with you into the garage or workshop.
Models & Serials Covered:
PIN YGG677501 and above
Part number 48143358
1st edition English
April 2017
WD1904 Tier 3, Canada [YGG677501 – ]
WD2304 TIER 3, Canada [YGG677501 – ]
Productย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย ย Engine
WD1904 Tier 3,ย [YGG677501 – ] F4HE9687
WD2304 TIER 3, [YGG677501 – ]ย F4HE9687
Table of Contents:ย
Engine…………………………………………………………………………… 10
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . .10.5
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
Front axle system …………………………………………………………….25
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ย . . . . .. . 25.1
Rear axle system……………………………………………………………… 27
[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
Hydrostatic drive………………………………………………………………. 29
[29.100] Transmission and steering hydrostatic control . . . . . . . . .29.1
[29.130] Neutralizer plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . 29.2
[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . .ย 29.3
Brakes and controls ……………………………………………………….33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . 33.1
Hydraulic systems……………………………………………………………35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ย 35.1
[35.100] Main lift system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35.2
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.128] Auxiliary hydraulic function control . . . . . . . . . . . . . . .ย 35.4
[35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . …35.5
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . …35.6
[35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.410] Header or attachment height system . . . . . . . . . . . . . .ย 35.8
[35.415] Header or attachment tilting system . . . . . . . . . . . . . . . 35.9
[35.602] Header or attachment leveling system . . . . . . . . . . . . . 35.10
[35.760] Header reverser drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.910] Head and header hydraulic drive . . . . . . . . . . . . . . . . . . 35.12
Frames and ballasting ……………………………………………………..39
[39.105] Lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39.1
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . 41.2
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.3
Wheels………………………………………………………………………….. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
Cab climate control ……………………………………………………….. 50
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.1
Electrical systems …………………………………………………………….. 55
[55.670] Header leveling control. . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.1
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . .55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.4
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.6
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.7
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . .55.11
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ย 55.12
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.14
[55.019] Hydrostatic drive control system . . . . . . . . . . . . . . . . . . .ย 55.15
[55.522] Cab Power Take-Off (PTO) controls . . . . . . . . . . . . . . . . .ย 55.16
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . 55.17
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . 55.20
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.21
[55.661] Cab header controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.22
[55.662] Header height control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23
[55.634] Merger electrical control system . . . . . . . . . . . . . . . . . . . . 55.24
[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . .55.25
[55.911] Satellite navigation systems. . . . . . . . . . . . . . . . . . . . . . . . .55.26
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . .55.27
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.28
[55.405] External lighting switches and relays . . . . . . . . . . . . . . . .ย 55.29
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . 55.30
[55.680] Autopilot/Autoguidance . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.31
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.32
Platform, cab, bodywork, and decals ………………………………. 90
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . 90.1
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.2
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90.3
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
Product Details :
File Format: PDFย
Compatible: All Versions of Windows & Macย
Language: Englishย
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Alfred Dennis –
Works as it should everything is what it says over all very happy with my purchase!!
Nick Hays –
Product as described
Albert Carroll –
Received item right away, and everything was top-notch!