Kubota RTV 1100 Utility Vehicle Official Workshop Service Repair Manual

Kubota RTV1100 Utility Vehicle Official Workshop Service Repair Manual

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This is the COMPLETE Official Service Repair Manual for the Kubota Utility Vehicle.
This manual contains deep information about maintaining, assembly, disassembly and servicing your Kubota. 

This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. 

This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop. 

Models And Serials :

RTV1100

Contents: 
RTV1100

1 ENGINE
2 TRANSMISSION
3 REAR AXLE
4 BRAKES
5 FRONT AXLE
6 STEERING
7 HYDRAULIC SYSTEM
8 ELECTRICAL SYSTEM
9 OTHERS

Partial Contents :

1. PRODUCT IDENTIFICATION………………………………………………………………. G-1
2. GENERAL PRECAUTIONS …………………………………………………………………. G-2
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-3
[1] WIRING ……………………………………………………………………………………….. G-3
[2] BATTERY……………………………………………………………………………………… G-5
[3] FUSE……………………………………………………………………………………………. G-5
[4] CONNECTOR……………………………………………………………………………….. G-5
[5] HANDLING OF CIRCUIT TESTER………………………………………………… G-7
4. LUBRICANTS, FUEL AND COOLANT ………………………………………………… G-8
5. TIGHTENING TORQUES ………………………………………………………………….. G-10
[1] GENERAL USE SCREWS, BOLTS AND NUTS…………………………… G-10
[2] STUD BOLTS……………………………………………………………………………… G-10
[3] METRIC SCREWS, BOLTS AND NUTS ……………………………………… G-11
[4] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC
OR UNF THREADS ……………………………………………………………………. G-11
[5] PLUGS……………………………………………………………………………………….. G-11
6. MAINTENANCE CHECK LIST…………………………………………………………… G-12
[1] FROM FIRST 50 HOURS TO EVERY 550 HOURS……………………. G-12
[2] FROM EVERY 600 HOURS TO EVERY 4 YEARS…………………….. G-14
7. CHECK AND MAINTENANCE…………………………………………………………… G-16
[1] DAILY CHECK ……………………………………………………………………………. G-16
[2] CHECK POINTS OF INITIAL 50 HOURS……………………………………. G-22
[3] CHECK POINTS OF EVERY 50 HOURS……………………………………. G-27
[4] CHECK POINTS OF EVERY 100 HOURS………………………………….. G-30
[5] CHECK POINTS OF EVERY 200 HOURS………………………………….. G-36
[6] CHECK POINT OF EVERY 300 HOURS ……………………………………. G-41
[7] CHECK POINTS OF EVERY 400 HOURS………………………………….. G-41
[8] CHECK POINT OF EVERY 500 HOURS ……………………………………. G-42
[9] CHECK POINT OF EVERY 800 HOURS ……………………………………. G-42
[10]CHECK POINT OF EVERY 1500 HOURS ………………………………….. G-42
[11]CHECK POINT OF EVERY 3000 HOURS ………………………………….. G-42
[12]CHECK POINT OF EVERY 1 YEAR…………………………………………… G-42
[13]CHECK POINTS OF EVERY 2 YEARS………………………………………. G-43
[14]CHECK POINT OF EVERY 4 YEARS ………………………………………… G-46
[15]OTHERS …………………………………………………………………………………….. G-46
8. SPECIAL TOOLS……………………………………………………………………………… G-50
[1] SPECIAL TOOLS FOR ENGINE …………………………………………………. G-50
[2] SPECIAL TOOLS FOR TRACTOR………………………………………………. G-55
9. TIRES………………………………………………………………………………………………. G-60
[1] TYPE OF TIRE…………………………………………………………………………… G-60
[2] TYPE PRESSURE………………………………………………………………………. G-61
[3] VEHICLE LIMITATIONS ………………………………………………………………. G-61
[4] CARGO BED………………………………………………………………………………. G-62

ENGINE

SERVICING
1. TROUBLESHOOTING…………………………………………………………………………1-S1
2. SERVICING SPECIFICATIONS …………………………………………………………..1-S4
3. TIGHTENING TORQUES ………………………………………………………………….1-S10
4. CHECKING, DISASSEMBLING AND SERVICING………………………………1-S11
[1] CHECKING AND ADJUSTING…………………………………………………….1-S11
(1) Engine Body…………………………………………………………………………..1-S11
(2) Lubricating System …………………………………………………………………1-S13
(3) Cooling System………………………………………………………………………1-S14
(4) Fuel System…………………………………………………………………………..1-S16
[2] PREPARATION …………………………………………………………………………..1-S20
(1) Removing Battery …………………………………………………………………..1-S20
(2) Removing Radiator …………………………………………………………………1-S21
(3) Removing Fuel Tank……………………………………………………………….1-S22
(4) Separating Engine ………………………………………………………………….1-S22
[3] DISASSEMBLING AND ASSEMBLING…………………………………………1-S23
(1) External Components ……………………………………………………………..1-S23
(2) Cylinder Head and Valve …………………………………………………………1-S23
(3) Gear Case and Timing Gears …………………………………………………..1-S27
(4) Piston and Connecting Rod ……………………………………………………..1-S31
(5) Crankshaft……………………………………………………………………………..1-S33
[4] SERVICING ………………………………………………………………………………..1-S35
(1) Cylinder Head and Valves ……………………………………………………….1-S35
(2) Timing Gears, Camshaft and Governor Gear ……………………………..1-S41
(3) Piston and Connecting Rod ……………………………………………………..1-S44
(4) Crankshaft……………………………………………………………………………..1-S46
(5) Cylinder …………………………………………………………………………………1-S50
(6) Oil Pump ……………………………………………………………………………….1-S51


TRANSMISSION

CONTENTS
SERVICING
1. TROUBLESHOOTING…………………………………………………………………………2-S1
2. SERVICING SPECIFICATIONS …………………………………………………………..2-S4
3. TIGHTENING TORQUES ……………………………………………………………………2-S5
4. CHECKING, DISASSEMBLING AND SERVICING………………………………..2-S6
[1] CHECKING AND ADJUSTING………………………………………………………2-S6
[2] PREPARATION …………………………………………………………………………..2-S18
(1) Separating Transaxle………………………………………………………………2-S18
(2) Separating Front Case and Transmission Case ………………………….2-S27
[3] DISASSEMBLING AND ASSEMBLING…………………………………………2-S28
(1) Front Case …………………………………………………………………………….2-S28
(2) Transmission Case …………………………………………………………………2-S31
(3) Hydrostatic Transmission…………………………………………………………2-S38
[4] SERVICING ………………………………………………………………………………..2-S41

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